About Induced Gas Flotation
Cross Flow Separator
Incorporated with modern features, we manufacture, supply & export a wide range of Cross Flow Separator. Made using certified quality raw materials, these separators are widely used as a device in various industries for separation of liquids with a density less than water. Known for its sturdy construction, long lasting performance and high efficiency, clients can avail Cross Flow Separator from us at reasonable prices. We duly check these 3-phase separators on quality norms before delivering to clients.
Further Details:
The CFS contains a cross flow plate pack and the intercepted oil layer is skimmed off by a manually adjustable skim pipe.
Superior Oil Removal TechnologyFeaturing a high-efficiency induced gas flotation process, this system consistently removes oil from produced water, ensuring outstanding purity with less than 10 ppm discharge oil content. Fine bubble diffusers and advanced solid-liquid separation maximize contaminant removal.
Robust Construction and Corrosion ResistanceConstructed with industrial-grade steel and protected by epoxy paint, the IGF unit guarantees long-term durability, even in harsh industrial environments. The horizontal skid mount design simplifies installation across various site conditions.
Automated, Efficient, and Versatile OperationControlled by a PLC-automated system, this flotation unit offers precise process management and low maintenance. With an adjustable flow rate of 10-150 m3/h and a recycle rate up to 97%, it operates efficiently within a pH range of 6.5-8.5 and is suitable for a broad spectrum of water treatment applications.
FAQ's of Induced Gas Flotation:
Q: How does the induced gas flotation process work in this equipment?
A: The IGF system introduces fine gas bubbles using a fine bubble diffuser, which attach to oil droplets and suspended solids. These buoyant particles rise to the surface, forming a froth that is removed, thus efficiently reducing oil and contaminants in the water.
Q: What are the benefits of using epoxy-coated steel tanks in the IGF system?
A: Epoxy coating enhances the system's corrosion resistance, ensuring longevity and reliability in aggressive and harsh environments typical of refineries and petrochemical plants.
Q: When is this IGF unit typically installed in water treatment processes?
A: This unit is best utilized where high-efficiency oil removal from produced water is required, such as in the initial or secondary treatment stages at refineries, petrochemical plants, and facilities handling river water with oil contamination.
Q: Where can the IGF system be applied effectively?
A: The IGF unit is suitable for oil removal in produced water treatment at refineries, petrochemical plants, and river water treatment facilities. Its corrosion-resistant design and flexible installation allow it to be mounted in diverse industrial environments.
Q: What is the operational process controlled by the PLC system?
A: The PLC automated control system manages process parameters such as gas flow, recycle rate, and pump operation. It ensures optimal separation efficiency, monitors safety parameters, and reduces the need for manual intervention.
Q: How is maintenance handled, and what advantages does the full-automatic grade offer?
A: Full automation minimizes the need for manual monitoring and intervention, while modular construction and accessible skid-mounted units facilitate routine inspection and maintenance, reducing downtime and operational costs.
Q: What are the key usage advantages of this induced gas flotation system?
A: Key advantages include high solid-liquid separation efficiency (up to 98%), adjustable flow rates, suitability for a wide pH and temperature range, low noise operation, and compliance with strict discharge limits (<10 ppm oil). This results in consistent performance and environmental compliance for industrial water treatment operations.